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EC Series Transformer Bobbin
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Product: Views:180EC Series Transformer Bobbin 
Unit price: Negotiable
MOQ:
Quantity:
Delivery date: Since the payment date Days delivery
Valid until: Long-term effective
Last updated: 2019-12-24 21:50
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Details

Product Introduction

Usage Transformer and chokes for switching power suppliers, filter, inductor electornic products.


Product Parameter (Specification)

EC20

EC25

EC28

EC35

EC39

EC40

EC42

EC49

EC53

PIN:2+2/+3+3/4+4/5+5/6+6/7+7/8+8/10+10/11+11/17+17/18+18

Horizontal/Vertical

CP Wire

Slot

Phenolic/Bakelite/PBT/LCP/Nylon/Plastic

Transformer/Electonics

ISO/UL



Product Feature And Application

The EC core bobbins are offered by us in different models and technical specifications.These are widely used in various industries and are appreciated for optimum performance, low maintenance, durability and thermal stability. A number of quality tests are conducted on various parameters, ensuring complete client satisfaction.

Product Range: Transformers, Inductors, coils, bobbins, ferrite cores.

Applications: switching power supply transformers, toroidal inductors, choke coils, high frequency transformers, filters.


1. We can supply the bobbin with matched core.

2. Bobbin's Pin pitch Can be custom-made as client's specific requirement.

3. Supply with the service of grind air-gap for core

4. Offer our client the fine quality ,timely delivery,favourable price and execllent after-sale service.




Production Details

Place Of Origin: Guangdong, China

Brand Name: Hrong Hui

Model Number: EC20/EC25/EC28/EC35/EC39/EC40/EC42/EC49/EC53

PIN: 2+2/3+3/4+4/5+5/6+6/7+7/8+8/10+10/11+11/17+17/18+18

Usage: Electronic/Transformer

Slot: Single/2 Slots

Material: Phenolic/ Bakelite/ PBT/ LCp/Nylon/Plastic

Shape: Vertical/ Horizontal

Pin Material: Cp Wire

Certification: USI9001, UL, CE, ROHS

Product Qualification

Dongguan Honghui Metal Co., Ltd. is a professional manufacturer with development, design, processing, manufacturing and sales in the field of transformer skeleton. Hong Kong company: Huigang Rundong Trading Co., Ltd. The company was founded in 2003. Since the establishment of the company, after years of unremitting efforts and painstaking efforts, it has a number of professional and technical personnel, and has a group of high-quality operators and mold development and a complete set of automated production equipment. The delivery accuracy rate is over 99.8%, and the pass rate of the process is over 98.9%. The company has a complete set of production equipment, relying on these production equipment to produce high quality products, which are sold all over the world. The equipment includes: forming class horizontal machine, forming class vertical machine, electric discharge machine 2, grinding machine 2, milling machine 2, soldering machine 2, vertical injection molding machine 8, plastic injection molding machine 12, bakelite injection 8 sets of machines, 3 sets of tunnel sandblasting machines, 4 sets of raw edge processing machines, 20 sets of automatic PIN machines, 2 sets of hydraulic presses, secondary photo apparatus, salt spray test machine, aging test machine, fully automatic flame test machine , microscope, high-voltage test machine, Seiko electronic desktop fluorescent X-ray analysis equipment, fully automated 360-degree 8 camera product testing machine.The company has obtained the UL certificate and ISO certificate that are inspected once a year by professional institutions. It has passed the international ISO9001 certification and meets the GB/T19001-2016/ISO9001:2015 standard. It also passed the certification of ISO14001 environmental standard, met the requirements of GB/T24001-2016/ISO14001:2015 standard, and obtained the corresponding ISO certificate.


Deliver, Shipping and Serving

Before the sale, we confirm the demand for the product with the customer, and quote the customer according to the product drawings or product samples provided by the customer. After waiting for the customer to confirm the quotation, the company will open the mold order through the customer.The production of the test mode will be carried out, and the test mode can be completed in 20-30 days from the receipt of the order. After the customer confirms that the sample is OK, we will carry out mass production according to the order quantity, and the general delivery time is 3-7 days. After the sale, we will deal with the products with abnormal quality. If the products produced have quality problems, we will reply to the improvement report if the customer complains. If the products cannot be used, our company will arrange replenishment and finally meet the requirements of the customers.


FAQ

Q1: How to buy your products?

Please send us the product picture, quantity, size and other requirement to houhuainamerica@gmail.com, you will get answer within 24 hours (Except SAT. AND SUN).


Q2: Do you accept Customization?

We are manufactures, So the Size,Material can do according to your request. If you have similar product specification,that would be very helpful.


Q3: What information should I let you know if I want to get a quotation?

1. Specification 2. Quantity 3. Package 4. Material.


Description of transformer skeleton sample testing and production

1. Sample testing and recognition stage:

The project or business shall carry out strict test and check on the products when sending samples:

Product size of A, especially the important parts and wall thickness required by customers as the key points of control.

B strength test, the general skeleton can reach 3Kgf, for thin structure or small products, the strength is relatively small.

C. Withstand voltage test. Pass the high-pressure test (such as the withstand voltage condition of 3.5kv, 2mA and 60S), and avoid the poor withstand voltage caused by unreasonable material selection and wall thickness in the design stage.

D solder test, test the tin on the pins, as well as the deformation and bubbling of the body after instantaneous (1-3s) high temperature.

Flatness of E product. Test whether there is warping deformation on the bottom bump or plane in contact with PCB board. Generally, the industry takes 0.1mm Max as the control standard. At present, the degree of stitching flatness is the most strictly controlled, because the degree of stitching flatness is the control point directly related to PCB flatness.

F. If customers require CPK control of important parts, they need to add CPK for confirmation.

G. After the customer acknowledges the product, he/she shall keep the sample product and the acknowledgement signed by the customer.

H. Documents (product specification drawing, operation standard book, full inspection instruction, packaging specification, etc.) shall be issued to relevant departments for the purpose of controlling product quality in subsequent mass production.

When skeleton changes, make change identification on the drawing surface to add detailed records of version changes; At the same time, the products before the change should be isolated to avoid mixing before and after mold change.


2. Skeleton production stage

(1) Injection molding

In this process, the melting bakelwood and plastic materials at high temperature are injected into the mold cavity through the pressure of the injection molding machine. After a certain molding and cooling time, the skeleton is separated from the mold through the ejection system. The process control focuses on the temperature and pressure at injection and the ratio of recycled material in the plastic. The change of injection temperature and pressure will definitely affect the change of the basic size of the product, the change of the strength and characteristics of the product, and the change of the thickness of the burr. The thickness of the burr will also directly affect the operation of the next process. The process can be monitored by PQC into SPC to detect the changes as soon as possible and make corresponding adjustments so as to ensure the quality of products. The finished mold should be cleaned and maintained in time to extend the service life of the mold and bring more benefits to the enterprise. 


Transformer skeleton

(2) Rough edge treatmen

This process is mainly aimed at bakelwood skeleton. In order to successfully discharge the gas generated in the forming process, we need to add an exhaust groove on the mold. The melted raw materials fill the exhaust groove under the action of high pressure, so we need to use a burr processor to process the burr edge through a specific process. In the control of burr edge, we need to measure the size of the product to determine whether the size of the skeleton is affected by the thickness of burr edge. Additional general with burr edge whether pervious to light will judge whether to be able to deal with clean.


In the process of burr processing, we should choose the size of sand according to the structural characteristics of the product, such as the size of the groove, the strength of the product blade. Otherwise, it will cause sand particles to get stuck in the wire groove and block the copper wire, or get stuck in the pinhole and affect the process of the next pin. Try not to do burr treatment after inserting the pin, otherwise it will affect the perpendicularity of the pin.


For plastic products, only by hand processing. SMD type of wood products, first through the tunnel burr machine processing, and then manually remove the adhesion on the terminal burr.


http://www.transformerbobbin.com/

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